topreelintegra

Rose Forgrove Integra (Top Reel)

Horizontal flow wrapper packaging machine suitable for wrapping a large variety of food and non-food products, both in MAP and standard environment, granting a hermetic seal using barrier, laminated & all heat-sealable types of films.

The Rose Forgrove Integra distinguishes itself through innovative engineering that focuses on delivering exceptional performance in challenging environments. It is a PLC controlled horizontal form fill seal machine with five (5) independent motors and long dwell cross sealing jaws.

Production Rate
  • Up to 150ppm single jaw (film & product pending)

Package Range
  • Length: 50-350mm
  • Width: 20-220mm
  • Height: up to 150mm

Power/Air Requirements
  • Power Supply: Europe: 380/420V 50Hz, Three Phase + Neutral
  • USA: 440/480V 60 Hz, Two Phase + Neutral
  • Air Supply: 6 bar
Dependable and Flexible Machine Design
  • Solid mechanical construction with special attention to aspects of hygiene, ease of cleaning and maintenance
  • Right and left hand machines available (right hand: product flows from left to right)
  • Machine finish in Stainless Steel or Painted
  • 350mm max reel diameter / 76mm diameter core
  • Film fed from the top or bottom of the machine
  • All parts in contact with products are stainless steel and food grade plastic
  • Solid mechanical construction with special attention to aspects of Hygiene (GMP), ease of Cleaning & Maintenance and Operator Ergonomics

User-friendly Controls
  • Control system with industry standard Allen Bradley PLC
  • Operator Interface with TFT color touch screen 10”
  • Multi-axis drive technology with 5 independent axis for product infeed, longitudinal
    sealing rollers, film feed, long-dwell sealing head and discharge belt
  • No-product / no-bag system
  • Misplaced Product Detect
  • Individual temperature control circuits for the 2 sets of heated longitudinal sealing
    rollers
  • Independent temperature control on the sealing jaws integrated into control panel
  • Automated product size change with all program parameters saved in product data
    base, holding parameters for up to 99 different products
  • 6 x User defined electronic cam outputs for peripheral devices available
  • Service mode for diagnostics, trouble shooting and basic machine configuration,
    different level (User configurable) of password-protection
  • Additional user-defined password level for limiting / excluding

A few of the many available options include:

  • reel run-out sensor
  • misplaced product detect
  • product high sensor
  • pin type perforator
  • infeed extensions
  • gusseting units
  • crimp carry over unit
  • euroslot crimp jaws
  • labellers

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